Deutsch 1.5mm Crimp Pins – OEM 0462-201-16141 / 0460-202-16141 | 20pcs Gold & 50pcs Nickel | DT / DTM / DTP Size 16

The OEM 0462-201-16141 / 0460-202-16141 are Deutsch-specification size 16 crimp pins for Deutsch DT, DTM, and DTP series connectors. Available in four pack configurations: 20pcs Gold-plated Female, 20pcs Gold-plated Male, 50pcs Nickel-plated Female, and 50pcs Nickel-plated Male. The different pack sizes reflect the typical usage pattern: gold-plated contacts are used in smaller quantities for signal circuits, while nickel-plated contacts are used in larger quantities for power circuits in multi-connector harness assemblies.

Key Specifications

• OEM Part Numbers: 0462-201-16141 (Female) / 0460-202-16141 (Male)
• Series: Deutsch DT / DTM / DTP size 16 contacts
• Wire gauge: 20–16 AWG (0.5–1.5mm²)
• Pack options: 20pcs Gold / 50pcs Nickel (Male & Female)
• Application: Deutsch DT/DTM/DTP connector harness assembly and repair

Deutsch Connector Series Guide: DT vs. DTM vs. DTP

• DT Series: The original Deutsch connector — robust, IP67-rated, used in commercial trucks, agricultural equipment, and construction machinery. Available in 2, 3, 4, 6, 8, and 12-pin configurations. The most widely used Deutsch connector in heavy-duty applications.
• DTM Series: Miniaturized DT — same IP67 rating and locking mechanism as DT, but in a smaller package. Used where space is limited but DT-level durability is required. Available in 2, 3, 4, 6, and 8-pin configurations.
• DTP Series: High-power DT — designed for high-current applications (up to 100A per contact). Uses larger size 8 contacts. Used for battery, alternator, and high-current actuator circuits in heavy-duty vehicles.

The 0462-201-16141 / 0460-202-16141 size 16 contacts are compatible with DT and DTM series connectors. DTP series uses size 8 contacts (different part numbers).

Gold vs. Nickel Plating: Pack Size Strategy

• Gold-plated (20pcs pack): For signal circuits — sensor inputs, CAN bus, diagnostic circuits. Gold maintains near-zero contact resistance over the connector’s lifetime. Smaller pack size reflects lower quantity needed per harness assembly.
• Nickel-plated (50pcs pack): For power and ground circuits — battery feeds, actuator power, relay control. Nickel provides good corrosion resistance for higher-current circuits. Larger pack size reflects higher quantity needed for power circuit harness assemblies.

Deutsch Size 16 Contact Crimping Requirements

• Recommended crimp tool: Deutsch HDT-48-00 or equivalent ratchet crimp tool with size 16 die
• Wire preparation: Strip 5–6mm of insulation; do not nick conductor strands
• Crimp zones: Size 16 contacts have two crimp zones — wire crimp (conductor) and insulation crimp (jacket). Both must be crimped correctly.
• Pull test: Apply 45N (4.5kg) pull force — a correctly crimped size 16 contact should not pull out
• Insertion: Insert contact into housing until the locking wedge clicks. Use Deutsch removal tool (114017) to extract contacts without damaging the housing.

Common Applications

• Commercial truck engine harness (Cummins, Detroit Diesel, Volvo, Paccar)
• Agricultural equipment harness (John Deere, Case IH, New Holland, AGCO)
• Construction machinery harness (Caterpillar, Komatsu, Volvo CE)
• Marine diesel engine harness (Cummins Marine, Volvo Penta)
• Motorsport and performance vehicle custom harness assembly
• Military and defence vehicle harness applications

Frequently Asked Questions

Q: What is the difference between size 16 and size 20 Deutsch contacts?
A: Size 16 contacts (this product) accept 20–16 AWG wire and are rated for up to 13A continuous. Size 20 contacts accept 24–20 AWG wire and are rated for up to 7.5A continuous. Size 16 is the most common Deutsch contact size for general-purpose harness applications.

Q: Are these contacts compatible with Deutsch DTP connectors?
A: No. DTP connectors use size 8 contacts (0460-215-08141 / 0462-209-08141), which are much larger and rated for up to 100A. Size 16 contacts are for DT and DTM series only.

Q: Can I mix gold and nickel contacts in the same connector?
A: Yes. It is common practice to use gold-plated contacts for signal pins and nickel-plated contacts for power and ground pins within the same connector housing. This optimizes cost while maintaining signal integrity on critical circuits.