0.6mm Ultra-Fine Crimp Pins – OEM 8100-3617 / 8100-3455 | 50pcs Male & Female | ADAS / Camera / ECU

The OEM 8100-3617 / 8100-3455 are 0.6mm pitch ultra-fine crimp pins used in the highest-density automotive connector systems. At 0.6mm pitch, these are among the smallest automotive crimp terminals in production use, designed for ADAS sensor harnesses, camera modules, advanced ECU connectors, and other high-density signal circuit applications. Sold in 50-piece packs for Male and Female variants.

Key Specifications

• OEM Part Numbers: 8100-3617 (Female) / 8100-3455 (Male)
• Terminal pitch: 0.6mm (ultra-fine)
• Wire gauge range: 28–32 AWG (0.05–0.08mm²)
• Pack quantity: 50 pieces per pack
• Application: ADAS sensor, camera module, advanced ECU high-density harness

Automotive Crimp Pin Pitch Comparison: Where Does 0.6mm Fit?

• 0.6mm (this product): 28–32 AWG — ADAS cameras, radar, LIDAR, advanced ECU high-density connectors
• 1.0mm: 24–26 AWG — standard sensor signal circuits
• 1.5mm: 20–22 AWG — general sensor and actuator circuits
• 2.2–2.3mm: 16–18 AWG — power supply and high-current actuator circuits
• 2.8mm+: 14–12 AWG — main power feeds

0.6mm Pitch – The Frontier of Automotive Miniaturization

The 0.6mm pitch terminal represents the current frontier of automotive harness miniaturization. At this scale, the terminal body is smaller than a grain of rice, and the contact area is measured in tenths of a square millimeter. This miniaturization is driven by ADAS systems — cameras, radar, LIDAR, and ultrasonic sensors all require high-density connectors to carry video signal, power, CAN bus, and diagnostic circuits in the smallest possible package. The 8100-3617 / 8100-3455 series is used in Molex, JST, and similar 0.6mm pitch connector systems found in ADAS camera modules, forward-facing radar, and advanced ECU harnesses.

Critical Handling Requirements – 0.6mm Terminals Are Not Standard Automotive Terminals

0.6mm terminals require specialized handling that differs fundamentally from standard automotive terminals:

• Crimp tool: Only use a precision crimp tool specifically rated for 0.6mm pitch contacts. Standard automotive crimp tools will crush or deform these terminals. Recommended: dedicated 0.6mm ratchet crimp tool with calibrated die set (e.g., Engineer PA-09 or equivalent).
• Wire stripping: Strip insulation to exactly 1.0–1.5mm. Over-stripping exposes bare wire that can short to adjacent terminals at 0.6mm spacing.
• Handling: Use anti-static tweezers. Never handle with bare fingers — skin oils contaminate the contact surface and increase contact resistance on micro-scale contacts.
• Insertion: Use a terminal insertion tool. Finger insertion will bend the terminal and prevent proper seating in the 0.6mm housing cavity.
• Inspection: Use a magnifying glass or microscope (10x minimum) to verify terminal seating and contact geometry after insertion.
• ESD precautions: ADAS camera and radar modules are ESD-sensitive. Use an anti-static wrist strap when working on these connectors.

Common Applications

• ADAS forward-facing camera module harness re-pinning (windshield-mounted camera)
• Surround-view camera (360° camera) connector terminal replacement
• Forward-facing radar sensor high-density connector repair
• Advanced ECU (ADAS domain controller) high-density connector terminal replacement
• LIDAR sensor harness applications (autonomous vehicle platforms)
• Rear-view camera module connector repair

Frequently Asked Questions

Q: What connector housings are compatible with OEM 8100-3617 / 8100-3455?
A: These 0.6mm pitch terminals are compatible with Molex, JST SH, and similar 0.6mm pitch connector housings. Cross-reference your connector housing specification to confirm compatibility before ordering.

Q: Can I use a standard automotive crimp tool?
A: No. Standard automotive crimp tools are designed for 1.0–2.5mm pitch terminals and will destroy 0.6mm terminals. A dedicated 0.6mm precision crimp tool is required. Using the wrong tool will result in a cold crimp that fails under vibration.

Q: Why do ADAS cameras use such small connectors?
A: ADAS cameras must be mounted in locations with minimal space (windshield, bumper, mirror housing). The connector must be small enough to fit through the mounting aperture and light enough not to affect the camera’s vibration characteristics. The 0.6mm pitch connector allows a 10–20 pin interface in a package smaller than a fingernail.