4-Pin 086-0068-000 / 086-0068-002 Waterproof 1mm Female Connector – Motorcycle Signal Harness

Direct-fit replacement for part numbers 086-0068-000 and 086-0068-002, a 4-pin waterproof 1mm pitch female connector used in motorcycle, scooter, and powersports signal harness applications. Both part numbers reference the same connector – 086-0068-002 is the updated revision of 086-0068-000.

Key Specifications

• Part Numbers: 086-0068-000 / 086-0068-002 (interchangeable)
• Pin Count: 4
• Gender: Female socket (with wire)
• Terminal Pitch: 1mm
• Wire Gauge: 22 AWG (0.3 mm²)
• Wire Length: 5.5 inches (140 mm)
• Waterproof Rating: IP68
• Housing Material: PA66 glass-filled nylon
• Terminal Material: Copper alloy, tin-plated
• Current Rating: Up to 3A per pin (signal circuits)

Applications

• Motorcycle ECU signal input/output harness
• Scooter instrument cluster signal wiring
• ABS control module signal connectors
• Throttle-by-wire (TBW) signal harness
• ATV and quad bike sensor circuits

1mm Pitch – Critical Handling

• Precision crimping mandatory: Use micro-crimper rated for 0.3mm² (22 AWG) – Engineer PA-09 or TE 91516-1
• Wire seal integrity: 22 AWG wire must be used – larger gauge compromises IP68 rating
• Terminal insertion: Insert perfectly straight – angular insertion damages 1mm housing cavities

FAQ

Q: Are 086-0068-000 and 086-0068-002 interchangeable?
A: Yes. 086-0068-002 is the updated revision of 086-0068-000. Both are fully interchangeable for repair purposes.

Q: What crimping tool is needed?
A: Precision micro-crimper for 0.3mm² (22 AWG) – Engineer PA-09 or TE Connectivity 91516-1.

Package Contents

1 × 4-Pin Female Connector (086-0068-000 / 086-0068-002) with 22 AWG wire and terminal insert