Deutsch DT Connector Kit – 10 Sets with Size 16 Crimp Pins, 2–12 Pin, 22–16AWG

Complete Deutsch DT connector sets including housings, size 16 crimp contacts, and wedge locks — everything needed to assemble a waterproof DT connector without sourcing components separately. The DT series (DT04 male / DT06 female) is the industry standard for waterproof automotive, agricultural, and industrial harness connections, rated IP67 and -55°C to +125°C. Size 16 contacts handle 13A continuous per pin and accept 16–22AWG wire, covering the majority of automotive sensor, actuator, and lighting circuit wire gauges.

Kit Contents (Per Set)

• 1× DT04 male housing (pin count as selected)
• 1× DT06 female housing (pin count as selected)
• Size 16 crimp contacts: male + female pairs (quantity matches pin count)
• Wedge lock (W-series, matches pin count)
• Wire seals (pre-installed in housing cavities)

Key Specifications

• Contact Size: Size 16 (13A continuous, 16–22AWG)
• IP Rating: IP67 (mated)
• Pin Configurations: 2, 3, 4, 6, 8, 12 pin (select above)
• Operating Temperature: -55°C to +125°C
• Voltage Rating: 600V
• Quantity: 10 sets
• Crimp Tool Required: Deutsch HDT-48-00 or equivalent ratchet crimp tool

DT Size 16 Wire Gauge Compatibility

• 22AWG (0.35mm²): Minimum wire size. Suitable for low-current signal circuits. Crimp barrel may feel loose — use the correct die position for 22AWG.
• 20AWG (0.5mm²): Standard for sensor signal wiring, CAN bus, and low-current actuators.
• 18AWG (0.75mm²): General automotive wiring, lighting circuits, solenoid valves.
• 16AWG (1.5mm²): Maximum wire size for size 16 contacts. For higher-current circuits requiring 14AWG or larger, use DT size 12 contacts (DTP series, 25A).

What Questions Does This Product Answer?

• "What crimp tool do I need for Deutsch DT size 16 contacts?" — The Deutsch HDT-48-00 hand crimp tool is the OEM-specified tool for size 16 contacts. It has two die positions: one for the wire barrel crimp and one for the insulation support crimp. Ratchet-style tools from third-party manufacturers (Molex, TE Connectivity) with size 16 dies are also compatible. Do not use non-ratchet pliers — inconsistent crimp force causes high resistance and terminal pullout.
• "How do I install the wedge lock?" — After all terminals are seated in the housing (verify each terminal clicks into place), insert the wedge lock into the mating face of the housing. Push until flush. The wedge lock locks the terminals in place and prevents backout under vibration. Never mate a DT connector without the wedge lock installed.
• "Can I mix pin counts in one kit?" — Each kit is for one specific pin count (select above). For mixed pin count applications, order separate kits for each pin count required.
• "How do I remove a terminal from a DT housing?" — First remove the wedge lock (use a small flat screwdriver to pry it out). Then use a Deutsch extraction tool (or a 1mm flat pick) to depress the terminal’s locking lance while pulling the wire from the rear of the housing.

Typical Applications

• Automotive: Sensor harnesses, lighting circuits, relay connections, trailer wiring
• Agricultural: Implement harness connections, sensor wiring, solenoid valve circuits
• Marine: Bilge pump wiring, navigation light connections, outboard motor harnesses
• Motorsport: Custom harness builds, sensor connections, ECU sub-harnesses
• Industrial: Mobile equipment harnesses, outdoor control panel connections

Package Contents

10 complete sets — each set includes DT04 male housing + DT06 female housing + size 16 crimp contacts (male + female) + wedge lock + wire seals. Pin count as selected above.