Automotive Connector Terminal – 8240-0560 / DJ628R-1.2A, 1.2mm Female Crimp Contact for Yazaki High-Density Connectors

Part number 8240-0560 / DJ628R-1.2A are 1.2mm female crimp terminals for Yazaki high-density automotive connector systems. The Yazaki 8240-XXXX part number format identifies this as a Yazaki terminal. Compare with 8240-0748 (DJ627F-1.2A) — both are Yazaki 1.2mm female contacts, but the different suffix (0560 vs 0748) indicates a different contact geometry variant, wire gauge range, or plating specification. Cross-reference the specific part number against the original terminal before ordering.

Key Specifications

• Part Designations: 8240-0560 (Yazaki), DJ628R-1.2A (Chinese standard)
• Contact Type: Female crimp terminal (socket contact)
• Contact Pitch: 1.2mm
• Wire Range: 0.13–0.35mm² (26–22AWG)
• Current Rating: 3–5A per contact
• Contact Material: Copper alloy, tin or gold-plated
• Application: Yazaki high-density ECU and body electronics connectors in Toyota, Ford, and Mazda vehicles

8240-0560 vs 8240-0748 — Variant Differences

• 8240-0560 / DJ628R-1.2A (this product): Specific contact geometry, wire range, or plating — verify against the original terminal
• 8240-0748 / DJ627F-1.2A: Different variant of the same 1.2mm Yazaki contact series
• Always cross-reference the exact part number stamped on the original terminal or listed in the vehicle’s wiring diagram before ordering. Do not substitute one variant for another without verifying compatibility.

Frequently Asked Questions

What crimp tool is required for Yazaki 8240-0560 terminals?

Yazaki specifies a dedicated micro-crimp tool for 1.2mm contacts. Cross-reference 8240-0560 in the Yazaki catalog to identify the required crimp tool. Using a standard automotive crimp tool will damage 1.2mm terminals. Use a dedicated micro-crimp tool with the correct die for 1.2mm Yazaki contacts.

How do I identify which Yazaki 1.2mm variant I need?

The exact part number is stamped on the original terminal or listed in the vehicle’s wiring diagram parts list. If the original terminal part number is not visible, identify the connector housing part number and cross-reference in the Yazaki catalog to find the compatible terminal variants. The housing part number determines which terminal variant is correct.

Can I use 8240-0560 to repair Toyota or Ford connectors?

Yes, if the connector uses this specific Yazaki 1.2mm contact variant. Verify the part number against the original terminal before ordering. Repair procedure: extract the damaged terminal, crimp a new 8240-0560 terminal, reinsert, and verify with a scan tool after reassembly.

Typical Applications

• Toyota vehicles: ECU sub-connector and body electronics terminal replacement
• Ford/Mazda vehicles: High-density connector terminal replacement
• Automotive workshops: Workshop stock for Toyota/Ford 1.2mm terminal repairs
• Harness manufacturing: Loose terminals for custom harness builds using Yazaki 1.2mm housings

Package Contents

Automotive micro crimp terminals, 8240-0560 / DJ628R-1.2A (quantity as selected). Connector housing not included.