Automotive Connector Terminal – 8230-5961 / DJ615H-0.6A, 0.6mm Female Crimp Contact for Yazaki High-Density Connectors

Part number 8230-5961 / DJ615H-0.6A are 0.6mm female crimp terminals for Yazaki high-density automotive connector systems. Yazaki is one of the world’s largest automotive connector and wiring harness manufacturers, supplying Toyota, Ford, Mazda, Honda, and other major OEMs. The 8230-XXXX part number format is characteristic of Yazaki terminal designations. The 0.6mm contact size is used in Yazaki’s high-density connector families for ECU, body electronics, and sensor applications where circuit density requirements exceed what can be achieved with standard 1.5mm or 2.0mm pitch contacts.

Key Specifications

• Part Designations: 8230-5961 (Yazaki), DJ615H-0.6A (Chinese standard)
• Contact Type: Female crimp terminal (socket contact)
• Contact Size: 0.6mm pitch
• Wire Range: 0.13–0.35mm² (26–22AWG)
• Current Rating: 3–5A per contact
• Contact Material: Copper alloy, gold-plated
• Application: Yazaki high-density ECU and body electronics connectors in Toyota, Ford, and Mazda vehicles

Yazaki Automotive Connectors — OEM Applications

Yazaki supplies wiring harnesses and connectors to major vehicle manufacturers worldwide. Common Yazaki connector families in automotive applications:

• Yazaki 090 series: 0.9mm pitch connectors for sensor and signal circuits — the most common Yazaki connector in Toyota vehicles
• Yazaki 040 series: 0.4mm pitch ultra-high-density connectors for ECU and ADAS applications
• Yazaki 060 series (this product): 0.6mm pitch high-density connectors for ECU and body electronics
• Yazaki 250 series: 2.5mm pitch connectors for medium-current circuits

Frequently Asked Questions

What crimp tool is required for Yazaki 8230-5961 terminals?

Yazaki specifies a dedicated micro-crimp tool for 0.6mm contacts. The Yazaki crimp tool part number can be found in the Yazaki terminal datasheet or by contacting Yazaki technical support. Using a standard automotive crimp tool will crush 0.6mm terminals. For professional Toyota/Ford harness repair, use the Yazaki-specified micro-crimp tool or a universal micro-crimp tool with the correct die for 0.6mm Yazaki contacts.

How do I identify Yazaki terminals in my Toyota/Ford vehicle?

Yazaki connectors are typically marked with the Yazaki logo or part number on the housing. The terminal part number (8230-5961) may be stamped on the terminal or listed in the vehicle’s wiring diagram parts list. For Toyota vehicles, the Toyota Electrical Wiring Diagram (EWD) specifies the terminal part number for each connector location. For Ford vehicles, the Ford Workshop Manual wiring diagrams provide the same information.

Can I repair Toyota ECU connectors with these terminals?

Yes. Toyota ECU connectors commonly use Yazaki high-density terminals. Individual terminal replacement is the most cost-effective repair for ECU connectors with 1–3 damaged terminals. Follow Toyota’s ECU connector repair procedure: disable the ignition, use a micro extraction tool to remove the damaged terminal, crimp a new terminal, reinsert, and verify with a Toyota Techstream scan tool after reassembly.

Typical Applications

• Toyota vehicles: ECU, TCM, and body electronics terminal replacement
• Ford vehicles: High-density connector terminal replacement in Ford/Mazda platforms
• Automotive workshops: Workshop stock for Toyota/Ford terminal repairs
• Harness manufacturing: Loose terminals for custom harness builds using Yazaki housings

Package Contents

Automotive micro crimp terminals, 8230-5961 / DJ615H-0.6A (quantity as selected). Connector housing not included.