{"product_id":"deutsch-dt-series-connector-repair-kit-crimp-tool-dt06-dt04","title":"Deutsch DT Series Connector Repair Kit with Crimp Tool – DT06-2\/3\/4\/6\/8\/12S \u0026 DT04-2\/3\/4\/6\/8\/12P + Terminals \u0026 Pliers","description":"\u003ch2\u003eDeutsch DT Series Connector Repair Kit with Crimp Tool – DT06-2\/3\/4\/6\/8\/12S \u0026amp; DT04-2\/3\/4\/6\/8\/12P\u003c\/h2\u003e\n\n\u003cp\u003eA complete field repair and assembly kit for the Deutsch DT connector series — the most widely used sealed connector in automotive, agricultural, and industrial wire harness applications. This kit combines the full range of DT housings (2 through 12-pin, both male and female) with size 16 crimp terminals and a dedicated crimp tool, providing everything needed to repair damaged connectors, build custom harnesses, or replace corroded terminals in the field without returning to a workshop.\u003c\/p\u003e\n\n\u003ch3\u003eKit Contents\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFemale housings (receptacle):\u003c\/strong\u003e DT06-2S, DT06-3S, DT06-4S, DT06-6S, DT06-8S, DT06-12S\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eMale housings (plug):\u003c\/strong\u003e DT04-2P, DT04-3P, DT04-4P, DT04-6P, DT04-8P, DT04-12P\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eCrimp terminals:\u003c\/strong\u003e Size 16 contacts (male + female), 16–20AWG\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eWedge locks:\u003c\/strong\u003e W2S through W12S (one per housing)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eCrimp tool (pliers):\u003c\/strong\u003e Ratchet crimp tool with size 16 die\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eTerminal removal tool:\u003c\/strong\u003e For extracting terminals from mated housings\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eStorage case:\u003c\/strong\u003e Portable organized case for field use\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eKey Specifications\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eContact Size:\u003c\/strong\u003e Size 16 (13A, 16–20AWG)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eIP Rating:\u003c\/strong\u003e IP67 (mated connectors)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eHousing Material:\u003c\/strong\u003e Glass-filled nylon (PA66-GF), UL94 V-0\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eOperating Temperature:\u003c\/strong\u003e -55°C to +125°C\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eVoltage Rating:\u003c\/strong\u003e 600V\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eDT Connector Repair — Step-by-Step Field Procedure\u003c\/h3\u003e\n\u003col\u003e\n  \u003cli\u003e\n\u003cstrong\u003eDiagnose:\u003c\/strong\u003e Use a multimeter to identify the faulty circuit. Check for high resistance (\u0026gt;0.5Ω in a power circuit indicates a bad terminal), open circuit, or short to ground.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eIdentify the housing:\u003c\/strong\u003e Count the pins and match to the correct DT06\/DT04 housing size. Check for the wedge lock — it must be removed before terminal extraction.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eRemove the wedge lock:\u003c\/strong\u003e Use a small flat screwdriver or the removal tool to pry the wedge lock out from the mating face of the connector.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eExtract the faulty terminal:\u003c\/strong\u003e Insert the terminal removal tool into the rear of the housing around the terminal to depress the locking lance, then pull the wire to extract the terminal.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePrepare the new terminal:\u003c\/strong\u003e Strip wire insulation to 5–6mm. Insert into the new size 16 terminal and crimp with the ratchet crimp tool (size 16 die position).\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eInsert the new terminal:\u003c\/strong\u003e Push the crimped terminal into the housing from the rear until you hear\/feel a positive click (terminal locked).\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eReinstall the wedge lock:\u003c\/strong\u003e Press the wedge lock into the mating face until it clicks flush. This locks all terminals and prevents backout.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eVerify:\u003c\/strong\u003e Tug each wire gently to confirm terminal retention. Retest the circuit with a multimeter before reconnecting.\u003c\/li\u003e\n\u003c\/ol\u003e\n\n\u003ch3\u003eWhat Questions Does This Product Answer?\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cem\u003e\"How do I remove a terminal from a Deutsch DT connector?\"\u003c\/em\u003e — Remove the wedge lock first (pry from the mating face), then insert the removal tool from the wire side to depress the locking lance, and pull the wire out. Attempting to extract terminals without removing the wedge lock will damage the housing.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cem\u003e\"What causes Deutsch DT connectors to fail?\"\u003c\/em\u003e — The three most common failure modes are: (1) terminal backout due to missing or damaged wedge lock; (2) high-resistance connection due to under-crimped terminals (wrong tool or die); (3) moisture ingress due to damaged wire seal or missing cavity plug in unused positions.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cem\u003e\"Can I repair a Deutsch connector without replacing the entire housing?\"\u003c\/em\u003e — Yes. Individual terminals can be extracted and replaced without replacing the housing, provided the housing locking lances and wire seals are undamaged. Replace the entire housing only if the locking lances are broken or the housing is cracked.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cem\u003e\"What is the difference between DT04 and DT06?\"\u003c\/em\u003e — DT04 is the male plug (pins protrude). DT06 is the female receptacle (sockets recessed). The number after the dash indicates pin count: DT04-4P = 4-pin male plug.\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eTypical Applications\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAgricultural equipment repair:\u003c\/strong\u003e John Deere, Case IH, New Holland, AGCO harness field repairs\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eConstruction machinery:\u003c\/strong\u003e Caterpillar, Komatsu, Volvo CE connector replacement\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomotive custom harnesses:\u003c\/strong\u003e Race car builds, off-road vehicle wiring, trailer harness fabrication\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eMarine:\u003c\/strong\u003e Outboard motor harness repair, bilge system wiring, navigation electronics\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eWorkshop \u0026amp; fleet maintenance:\u003c\/strong\u003e Keeping a complete DT repair kit on hand eliminates downtime waiting for parts\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003ePackage Contents\u003c\/h3\u003e\n\u003cp\u003eComplete kit as described above — DT06 + DT04 housings (2–12 pin), size 16 crimp terminals, wedge locks, ratchet crimp tool, terminal removal tool, and storage case.\u003c\/p\u003e","brand":"Cable Parts Online","offers":[{"title":"A Sets \/ 1 Set","offer_id":47850785571061,"sku":"14:200004891#A Sets;200001249:202408827#1 Set","price":95.62,"currency_code":"USD","in_stock":true},{"title":"A Sets \/ 5 Sets","offer_id":47850785439989,"sku":"14:200004891#A Sets;200001249:202408828#5 Sets","price":454.23,"currency_code":"USD","in_stock":true},{"title":"B Sets \/ 1 Set","offer_id":47850785505525,"sku":"14:200003699#B Sets;200001249:202408827#1 Set","price":80.26,"currency_code":"USD","in_stock":true},{"title":"B Sets \/ 5 Sets","offer_id":47850785767669,"sku":"14:200003699#B Sets;200001249:202408828#5 Sets","price":381.64,"currency_code":"USD","in_stock":true},{"title":"C Sets \/ 1 Set","offer_id":47850785800437,"sku":"14:200002130#C Sets;200001249:202408827#1 Set","price":80.26,"currency_code":"USD","in_stock":true},{"title":"C Sets \/ 5 Sets","offer_id":47850785636597,"sku":"14:200002130#C Sets;200001249:202408828#5 Sets","price":381.64,"currency_code":"USD","in_stock":true},{"title":"D Sets \/ 1 Set","offer_id":47850785702133,"sku":"14:365458#D Sets;200001249:202408827#1 Set","price":159.43,"currency_code":"USD","in_stock":true},{"title":"D Sets \/ 5 Sets","offer_id":47850785308917,"sku":"14:365458#D Sets;200001249:202408828#5 Sets","price":760.17,"currency_code":"USD","in_stock":true},{"title":"E Sets \/ 1 Set","offer_id":47850785374453,"sku":"14:350850#E Sets;200001249:202408827#1 Set","price":45.22,"currency_code":"USD","in_stock":true},{"title":"E Sets \/ 5 Sets","offer_id":47850785145077,"sku":"14:350850#E Sets;200001249:202408828#5 Sets","price":215.5,"currency_code":"USD","in_stock":true},{"title":"F Sets \/ 1 Set","offer_id":47850785210613,"sku":"14:350852#F Sets;200001249:202408827#1 Set","price":48.72,"currency_code":"USD","in_stock":true},{"title":"F Sets \/ 5 Sets","offer_id":47850785407221,"sku":"14:350852#F Sets;200001249:202408828#5 Sets","price":230.97,"currency_code":"USD","in_stock":true},{"title":"I Sets \/ 1 Set","offer_id":47850785341685,"sku":"14:173#I Sets;200001249:202408827#1 Set","price":346.92,"currency_code":"USD","in_stock":true},{"title":"I Sets \/ 5 Sets","offer_id":47850785243381,"sku":"14:173#I Sets;200001249:202408828#5 Sets","price":1646.82,"currency_code":"USD","in_stock":true},{"title":"G Sets \/ 1 Set","offer_id":47850785734901,"sku":"14:29#G Sets;200001249:202408827#1 Set","price":315.07,"currency_code":"USD","in_stock":true},{"title":"G Sets \/ 5 Sets","offer_id":47850785669365,"sku":"14:29#G Sets;200001249:202408828#5 Sets","price":1496.11,"currency_code":"USD","in_stock":true},{"title":"H Sets \/ 1 Set","offer_id":47850785603829,"sku":"14:350853#H Sets;200001249:202408827#1 Set","price":52.22,"currency_code":"USD","in_stock":true},{"title":"H Sets \/ 5 Sets","offer_id":47850785538293,"sku":"14:350853#H Sets;200001249:202408828#5 Sets","price":244.97,"currency_code":"USD","in_stock":true},{"title":"Tool Box \/ 1 Set","offer_id":47850785276149,"sku":"14:200004890#Tool Box;200001249:202408827#1 Set","price":1020.08,"currency_code":"USD","in_stock":true},{"title":"Tool Box \/ 5 Sets","offer_id":47850785177845,"sku":"14:200004890#Tool Box;200001249:202408828#5 Sets","price":4847.33,"currency_code":"USD","in_stock":true},{"title":"Portable box suit \/ 1 Set","offer_id":47850785472757,"sku":"14:10#Portable box suit;200001249:202408827#1 Set","price":490.28,"currency_code":"USD","in_stock":true},{"title":"Portable box suit \/ 5 Sets","offer_id":47850785833205,"sku":"14:10#Portable box suit;200001249:202408828#5 Sets","price":2328.8,"currency_code":"USD","in_stock":true},{"title":"Pliers SN48B \/ 1 Set","offer_id":47850785865973,"sku":"14:200004889#Pliers SN48B;200001249:202408827#1 Set","price":71.44,"currency_code":"USD","in_stock":true},{"title":"Pliers SN48B \/ 5 Sets","offer_id":47850785898741,"sku":"14:200004889#Pliers SN48B;200001249:202408828#5 Sets","price":331.17,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0732\/3494\/0149\/files\/S12f948019ac84b50b36514694cd4748fu.webp?v=1773899678","url":"https:\/\/www.csldmcml.com\/products\/deutsch-dt-series-connector-repair-kit-crimp-tool-dt06-dt04","provider":"Cable Parts Online","version":"1.0","type":"link"}