{"product_id":"automotive-connector-terminal-8230-5961-dj615h-0-6a-0-6mm-female-yazaki-high-density","title":"Automotive Connector Terminal – 8230-5961 \/ DJ615H-0.6A, 0.6mm Female Crimp Contact for Yazaki High-Density Connectors","description":"\u003ch2\u003eAutomotive Connector Terminal – 8230-5961 \/ DJ615H-0.6A, 0.6mm Female Crimp Contact for Yazaki High-Density Connectors\u003c\/h2\u003e\n\n\u003cp\u003ePart number 8230-5961 \/ DJ615H-0.6A are 0.6mm female crimp terminals for Yazaki high-density automotive connector systems. Yazaki is one of the world’s largest automotive connector and wiring harness manufacturers, supplying Toyota, Ford, Mazda, Honda, and other major OEMs. The 8230-XXXX part number format is characteristic of Yazaki terminal designations. The 0.6mm contact size is used in Yazaki’s high-density connector families for ECU, body electronics, and sensor applications where circuit density requirements exceed what can be achieved with standard 1.5mm or 2.0mm pitch contacts.\u003c\/p\u003e\n\n\u003ch3\u003eKey Specifications\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePart Designations:\u003c\/strong\u003e 8230-5961 (Yazaki), DJ615H-0.6A (Chinese standard)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eContact Type:\u003c\/strong\u003e Female crimp terminal (socket contact)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eContact Size:\u003c\/strong\u003e 0.6mm pitch\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eWire Range:\u003c\/strong\u003e 0.13–0.35mm² (26–22AWG)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eCurrent Rating:\u003c\/strong\u003e 3–5A per contact\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eContact Material:\u003c\/strong\u003e Copper alloy, gold-plated\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eApplication:\u003c\/strong\u003e Yazaki high-density ECU and body electronics connectors in Toyota, Ford, and Mazda vehicles\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eYazaki Automotive Connectors — OEM Applications\u003c\/h3\u003e\n\u003cp\u003eYazaki supplies wiring harnesses and connectors to major vehicle manufacturers worldwide. Common Yazaki connector families in automotive applications:\u003c\/p\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eYazaki 090 series:\u003c\/strong\u003e 0.9mm pitch connectors for sensor and signal circuits — the most common Yazaki connector in Toyota vehicles\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eYazaki 040 series:\u003c\/strong\u003e 0.4mm pitch ultra-high-density connectors for ECU and ADAS applications\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eYazaki 060 series (this product):\u003c\/strong\u003e 0.6mm pitch high-density connectors for ECU and body electronics\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eYazaki 250 series:\u003c\/strong\u003e 2.5mm pitch connectors for medium-current circuits\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eFrequently Asked Questions\u003c\/h3\u003e\n\n\u003ch4\u003eWhat crimp tool is required for Yazaki 8230-5961 terminals?\u003c\/h4\u003e\n\u003cp\u003eYazaki specifies a dedicated micro-crimp tool for 0.6mm contacts. The Yazaki crimp tool part number can be found in the Yazaki terminal datasheet or by contacting Yazaki technical support. Using a standard automotive crimp tool will crush 0.6mm terminals. For professional Toyota\/Ford harness repair, use the Yazaki-specified micro-crimp tool or a universal micro-crimp tool with the correct die for 0.6mm Yazaki contacts.\u003c\/p\u003e\n\n\u003ch4\u003eHow do I identify Yazaki terminals in my Toyota\/Ford vehicle?\u003c\/h4\u003e\n\u003cp\u003eYazaki connectors are typically marked with the Yazaki logo or part number on the housing. The terminal part number (8230-5961) may be stamped on the terminal or listed in the vehicle’s wiring diagram parts list. For Toyota vehicles, the Toyota Electrical Wiring Diagram (EWD) specifies the terminal part number for each connector location. For Ford vehicles, the Ford Workshop Manual wiring diagrams provide the same information.\u003c\/p\u003e\n\n\u003ch4\u003eCan I repair Toyota ECU connectors with these terminals?\u003c\/h4\u003e\n\u003cp\u003eYes. Toyota ECU connectors commonly use Yazaki high-density terminals. Individual terminal replacement is the most cost-effective repair for ECU connectors with 1–3 damaged terminals. Follow Toyota’s ECU connector repair procedure: disable the ignition, use a micro extraction tool to remove the damaged terminal, crimp a new terminal, reinsert, and verify with a Toyota Techstream scan tool after reassembly.\u003c\/p\u003e\n\n\u003ch3\u003eTypical Applications\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eToyota vehicles:\u003c\/strong\u003e ECU, TCM, and body electronics terminal replacement\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFord vehicles:\u003c\/strong\u003e High-density connector terminal replacement in Ford\/Mazda platforms\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomotive workshops:\u003c\/strong\u003e Workshop stock for Toyota\/Ford terminal repairs\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eHarness manufacturing:\u003c\/strong\u003e Loose terminals for custom harness builds using Yazaki housings\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003ePackage Contents\u003c\/h3\u003e\n\u003cp\u003eAutomotive micro crimp terminals, 8230-5961 \/ DJ615H-0.6A (quantity as selected). Connector housing not included.\u003c\/p\u003e","brand":"Cable Parts Online","offers":[{"title":"50pcs","offer_id":47850566287605,"sku":"14:200004889#50pcs","price":144.0,"currency_code":"USD","in_stock":true},{"title":"100pcs","offer_id":47850566254837,"sku":"14:200004890#100pcs","price":288.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0732\/3494\/0149\/files\/Scd448ec7903c44ba976f56b1e22728c97.webp?v=1773896274","url":"https:\/\/www.csldmcml.com\/products\/automotive-connector-terminal-8230-5961-dj615h-0-6a-0-6mm-female-yazaki-high-density","provider":"Cable Parts Online","version":"1.0","type":"link"}