{"product_id":"automotive-connector-terminal-8230-5426-dj623f-3-5b-3-5mm-female-yazaki-medium-current","title":"Automotive Connector Terminal – 8230-5426 \/ DJ623F-3.5B, 3.5mm Female Crimp Contact for Yazaki Medium-Current Connectors","description":"\u003ch2\u003eAutomotive Connector Terminal – 8230-5426 \/ DJ623F-3.5B, 3.5mm Female Crimp Contact for Yazaki Medium-Current Connectors\u003c\/h2\u003e\n\n\u003cp\u003ePart number 8230-5426 \/ DJ623F-3.5B are 3.5mm female crimp terminals for Yazaki medium-current automotive connector systems. The Yazaki 8230-XXXX part number format identifies this as a Yazaki terminal. The 3.5mm pitch is used in Yazaki’s medium-current connector families for power distribution, motor connections, and higher-current actuator circuits — providing more current capacity than the 0.6mm or 1.2mm signal contacts while remaining more compact than 6.3mm high-current terminals.\u003c\/p\u003e\n\n\u003ch3\u003eKey Specifications\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003ePart Designations:\u003c\/strong\u003e 8230-5426 (Yazaki), DJ623F-3.5B (Chinese standard)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eContact Type:\u003c\/strong\u003e Female crimp terminal (socket contact)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eContact Pitch:\u003c\/strong\u003e 3.5mm\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eWire Range:\u003c\/strong\u003e 0.5–2.0mm² (20–14AWG)\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eCurrent Rating:\u003c\/strong\u003e 10–15A per contact\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eContact Material:\u003c\/strong\u003e Copper alloy, tin-plated\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eApplication:\u003c\/strong\u003e Yazaki medium-current connectors in Toyota, Ford, and Mazda vehicles\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eYazaki Terminal Pitch Series — Selection Guide\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003e0.6mm (8230-5961):\u003c\/strong\u003e Ultra-high-density signal circuits. ECU main connectors.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e1.2mm (8240-0748):\u003c\/strong\u003e High-density signal circuits. ECU sub-connectors, body electronics.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e3.5mm (8230-5426, this product):\u003c\/strong\u003e Medium-current circuits (10–15A). Motor connections, relay sockets, heated accessories.\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003e5.5mm \/ 6.3mm:\u003c\/strong\u003e High-current circuits (20–30A+). Main power distribution, starter, alternator.\u003c\/li\u003e\n  \u003cli\u003e\u003cem\u003eAlways match the terminal pitch to the existing connector housing cavity size.\u003c\/em\u003e\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003eFrequently Asked Questions\u003c\/h3\u003e\n\n\u003ch4\u003eWhat applications use Yazaki 3.5mm terminals in Toyota\/Ford vehicles?\u003c\/h4\u003e\n\u003cp\u003e3.5mm terminals are used for medium-current circuits: (1) Window regulator motor connections — motor current 5–10A. (2) Cooling fan motor connections — low-speed fan current 8–12A. (3) Heated seat connections — seat heater element current 8–12A. (4) Fuel pump relay connections. (5) Horn relay contacts. These are the most common locations for 3.5mm terminal damage from overheating and corrosion in Toyota and Ford vehicles.\u003c\/p\u003e\n\n\u003ch4\u003eWhat crimp tool is required for Yazaki 8230-5426 terminals?\u003c\/h4\u003e\n\u003cp\u003eYazaki specifies a dedicated crimp tool for 3.5mm contacts. Cross-reference 8230-5426 in the Yazaki catalog to identify the required crimp tool. Using the wrong crimp tool produces an incomplete crimp. For professional Toyota\/Ford harness repair, use the Yazaki-specified ratchet crimp tool with the correct die for 3.5mm contacts.\u003c\/p\u003e\n\n\u003ch4\u003eCan I use these terminals to repair a Toyota fuse box?\u003c\/h4\u003e\n\u003cp\u003eYes, if the fuse box uses Yazaki 3.5mm terminals. Burnt fuse box terminals are a common failure in Toyota vehicles. Repair: (1) identify and fix the root cause; (2) extract the burnt terminal; (3) crimp a new 8230-5426 terminal; (4) reinsert into the fuse box housing. If the housing cavity is melted, replace the fuse box housing.\u003c\/p\u003e\n\n\u003ch3\u003eTypical Applications\u003c\/h3\u003e\n\u003cul\u003e\n  \u003cli\u003e\n\u003cstrong\u003eToyota vehicles:\u003c\/strong\u003e Medium-current circuit terminal replacement in Yazaki connector housings\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eFord\/Mazda vehicles:\u003c\/strong\u003e 3.5mm terminal replacement in medium-current connector systems\u003c\/li\u003e\n  \u003cli\u003e\n\u003cstrong\u003eAutomotive workshops:\u003c\/strong\u003e Workshop stock for Toyota\/Ford medium-current terminal repairs\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch3\u003ePackage Contents\u003c\/h3\u003e\n\u003cp\u003eAutomotive crimp terminals, 8230-5426 \/ DJ623F-3.5B (quantity as selected). Connector housing not included.\u003c\/p\u003e","brand":"Cable Parts Online","offers":[{"title":"50pcs","offer_id":47850559996149,"sku":"14:200004889#50pcs","price":68.0,"currency_code":"USD","in_stock":true},{"title":"100pcs","offer_id":47850560028917,"sku":"14:200004890#100pcs","price":136.0,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0732\/3494\/0149\/files\/S0789987d3bf34cba99e4d068cf3407f5T.webp?v=1773896242","url":"https:\/\/www.csldmcml.com\/products\/automotive-connector-terminal-8230-5426-dj623f-3-5b-3-5mm-female-yazaki-medium-current","provider":"Cable Parts Online","version":"1.0","type":"link"}